What is a smart manufacturing model?
In recent years, the manufacturing industry has been under pressure to become more efficient and cost-competitive. In response, many companies have adopted new technologies and implemented lean management practices. These initiatives have helped to improve productivity and quality, but there is still room for further improvement.
One promising solution is smart manufacturing. Smart manufacturing uses advanced sensors, controllers, and software to collect data about the production process and then uses that data to optimize performance. This helps to eliminate waste, reduce costs, and improve quality. Additionally, smart manufacturing can help companies be more agile in their response to customer demand.”
Smart Manufacturing
smart manufacturing” describes a subset of IIoT’s potential uses in the manufacturing sector. Sensors are embedded in industrial equipment during deployments to monitor their performance and effectiveness. Earlier, this data was stored locally on each piece of equipment and was only accessed after a breakdown.
Manufacturing experts and data analysts may now examine the data coming from all of the equipment in a factory, or even from many factories, to identify any potential failures in specific areas and do preventative maintenance to keep production running smoothly.
Trend analysis may also help manufacturers identify bottlenecks in their manufacturing processes and areas where resources are being used inefficiently. As a bonus, data analysts and scientists may utilise the information to model various processes and zero in on the most effective procedures.
High degrees of automation may be possible with the spread of intelligent manufacturing and increased connectivity among machines through the Internet of Things.
One of the main obstacles to the widespread adoption of smart manufacturing is the absence of standards and compatibility across different systems. As of yet, there hasn’t been widespread adoption of technical standards for sensor data, which makes it difficult for different types of equipment to share data successfully and communicate with one another.
The United States National Institute of Standards and Technology is actively seeking new partnerships with technology firms and manufacturers to create and promote standards for various industries. These steps are still being taken. Additional obstacles include the high price tag associated with widespread sensor implementation and the difficulty of creating accurate prediction models.
BACKGROUND
Combustion engines and spinning and weaving were hallmarks of the first industrial revolution; the assembly line was developed during the second industrial revolution, and automation and data-enhanced automation were developed as part of the third industrial revolution.
All sorts of automated systems are merging the physical, digital, and biological realms, marking the fourth industrial revolution hence giving rise to smart manufacturing.
SMART MANUFACTURING TECHNOLOGIES
Smart manufacturing will be made possible by various technologies, not least of which is the Internet of Things.
Artificial Intelligence (AI)
It paves the way for automated judgments from the enormous amounts of industrial information organisations gather. From this plethora of knowledge, it can draw reasonable conclusions and act accordingly.
UAVs and Self-Driving Cars
Requiring fewer people to do repetitive jobs, like transporting automobiles around a facility, can boost efficiency.
Blockchain in Manufacturing
Due to its data integrity, traceability, and decentralisation, blockchain technology could help keep records and transfer information quickly and cheaply.
Computing on the Peripheral Computing
It aids manufacturers in making sense of the vast quantities of data created by machines and using that information to inform and enhance their decision-making processes. It does this by using networked tools like alarms and temperature sensors to do analytics directly at the point where data is collected.
Upkeep Prediction
The massive volumes of data collected by businesses from all their data sources may be analysed to help them foresee issues and make more accurate predictions.
Twins in the Digital Realm
Businesses may model their systems virtually with the help of digital twins to improve efficiency and forecast potential failures in their systems, networks, and individual devices.
DIFFERENCE BETWEEN TRADITIONAL MANUFACTURING APPROACHES & SMART MANUFACTURING
Traditional manufacturing techniques were created during mass production and prioritised equipment efficiency and economies of scale. The idea was that each time a machine was turned off, it cost money; thus, businesses rarely turned them off.
Traditional manufacturers have substantial stockpiles on hand to meet the demands of their customers. Businesses must maximise the time their equipment spends in predetermined states of operation to keep expenses down.
Batch-and-queue processing is a bulk production method in which components are processed and transferred to the following process regardless of whether they are necessary and then wait in a queue.
On the other hand, there are several reasons why this strategy isn’t very effective:
Since no output is possible during a machine’s downtime, a longer set-up time results in squandered production time.
Nobody will notice if a batch’s components aren’t created correctly until the following operation, lowering overall product quality. Therefore, it is necessary to redo the task, which wastes time and money.
On the other hand, “smart manufacturing” refers to a dynamic, fully-integrated production system that adjusts to fluctuating circumstances and demands in the plant, the supplier network, and the needs of the consumers in real time.
Smart manufacturing is a method that aims to improve production by keeping tabs on everything from raw materials to finished goods using Internet-connected gear. Opportunities for process automation and the application of data analytics to boost manufacturing output can be uncovered with the help of smart manufacturing.
THE BENEFITS OF INTELLIGENT PRODUCTION
Now that you know the definitions of “smart factory” and “smart technology in manufacturing,” you can learn about the advantages of implementing these technologies in your own company.
Data Automation
As previously noted, collecting data is the primary goal of a smart manufacturing platform. Data is collected by an intelligent manufacturing system so that production line analysis may be performed and better decisions can be made by managers or business owners.
Upkeep Prediction
When your defence is powerful, your attack is also effective. Right here is where your smart manufacturing tools examine how well various pieces of machinery are functioning, allowing you to fix any issues with the machinery before they become major disasters.
Cost-Cutting Measures
Using smart manufacturing technologies will allow you to use lean inventory strategies, which will allow you to root out any excess on the factory floor, such as wasted supplies or inefficient production routing.
However, you may also utilise data to enhance demand planning, saving money in the long term by reducing carrying costs and dead stock.
Fewer Obstacles in Workflow
Monitoring the production lead time in real time would greatly aid in managing bottlenecks.
Synchronisations
The goal of smart industrial production is to establish lines of communication between all your various systems and tools. Smart manufacturing software allows for the seamless synchronisation of various business applications, including accounting and e-commerce systems.
Reduced Environmental Impact
Users of Smart Production Software are committed to environmentally responsible manufacturing practices.
When consumers have access to smart manufacturing tools, they may enhance their product development and distribution processes.
YONGUBOX – SMART MANUFACTURING MODEL
YONGUBOX is a global leader thanks to its 16 years of experience in the industry when it comes to electronic enclosures for use in industrial electronic equipment. Offers hundreds of commercially available enclosures in a wide range of sizes, forms, and configurations, including a comprehensive selection of aluminum and plastic enclosures ranging from simple housings to high-security versions that exceed NEMA and IP requirements. These cases are available for purchase in single or in bulk quantities. Offers several customised choices to meet specific customer needs.
YONGUBOX uses modern, precisely calibrated technology in its factories, guaranteeing high-quality final products. Thanks to their smart manufacturing processes and stringent quality assurance testing, they have dominated the premium Hi-Fi industry.
Among the many items available from YONGUBOX are:
- Waterproof Enclosure
- Amplifier Enclosure
- Electrical Enclosure
- Instrument Chassis
- 19-inch Rock Mount
- Sheet Metal Bending Box
- Fully Design Enclosure
- CNC Parts
The firm implements smart manufacturing models with upgraded Client Resourcing Management (CRM), Enterprise Resource Planning (ERP), and Product Life Cycle Management (PLCM) software. Throughout the world, YONGUBOX has helped clients with their enclosure needs. One of YONGUBOX’s many specialised features are
- Distinctive Prototype Creation
- Solutions for PCB Layout and Structural Components
- Assistance with Original Equipment Manufacturer and Original Design Manufacturing
- Sample production
- Design proposal
- Model recommendation
For further information and customized product of your requirements, follow our Facebook for more details: YONGUBOX.
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