KEY ADVANTAGES OF FIBER LASER CUTTING MACHINES
Where do lasers stand in terms of popularity right now? Fibre lasers are likely the first choice To process materials in manufacturing. It’s reasonable to assume that you’re considering purchasing one to speed up output. These days, fibre laser cutting devices seem to be everywhere. They improve production methods in a variety of ways.
Fibre laser cutting machines are used primarily for their primary function, which is slicing through metal and other materials with the use of high-temperature light beams that are sufficiently narrow to do so without damaging the substance.
Differentiating it from other lasers requires elaboration on its distinctive characteristics. It is well known that a functional laser requires a pumping source, a gain medium, and an optical resonator. It’s no surprise that laser diodes and other fibre lasers are viable options for pumping a fibre laser. Still, the gain medium and optical resonator designs are very different. This novel arrangement results in several significant benefits.
KEY ADVANTAGES OF FIBER LASER CUTTING MACHINE
Fibre laser cutting’s low cost is one of its best features. This technology has substantial upfront and total cost of ownership savings. It’s cheaper than other laser technology because it doesn’t need expensive optical mirrors.
The focusing lens is also protected from the elements by being housed inside the cutting head. As a result, the focusing lens does not need to be constantly replaced due to wear and tear as it does in other laser applications; instead, it may endure throughout the lifespan of the fibre optics if treated adequately.
No Moving Parts
Having moving parts necessitates more frequent servicing and ultimately drives up operational expenses. Since the required laser is generated by sending light pulses over the fibre optic cable, no moving mirrors are needed. A mirror is rapidly moved to increase the intensity of other lasers. Maintaining the mirror regularly will increase its useful life. It results in a decrease in overall output. However, failure to undertake routine maintenance raises the risk of material damage, necessitating bringing the laser offline and increasing operating costs.
Boost in Cutting Speed
Using a fibre optic laser to cut provides additional benefits, the most notable of which is a significant boost in cutting speed. Fibre-based lasers are three times quicker than conventional lasers in cutting through a single millimetre of material. That involves sawing through steel and other hard materials. Even if the time improvement drops to half that while cutting through 2 mm thickness, it is still a considerable increase.
Cutting Reflective Material
Traditional lasers have significant difficulties penetrating reflecting materials. A laser may reflect off the shiny material, causing malfunctions in the machinery.
Because of this, conventional laser cutters are rarely utilized for metals like brass, aluminum, and copper. However, with fibre optic lasers, cutting reflecting surfaces is possible without the original obstacle.
Higher Electrical Efficiency
Traditional CO2 lasers consume significantly more power during the laser beam generation process. Compared to a 4 kW CO2 machine, the energy consumption of a 2 kW fibre laser cutting equipment is just one-third. Because of the lower energy needs, the fibre optic topology not only helps extend the life of the hardware but also reduces the cost of operation over time.
To a large extent, additive processes have been supplanted by modern laser technologies. Eliminating the need to transport welding flux and alloys is an immediate benefit. Laser cutting uses around one-seventh the power of TIG. There will be less of a need for post-production work, which saves time and resources and reduces production costs.
Easy to Automate
Automating laser technology is necessary to fully profit from it. Since advances in optics prevented the employment of robots in the early 1900s, linear systems became the norm. High-powered lasers sent through fibre allowed robots to take over formerly human-only tasks.
Robots are used for nearly all laser machining in the automobile industry today because they are consistent, inexpensive, and easy to program. Production costs can be reduced thanks to automation’s increased technical availability.
High Level of Accuracy Results in Consistent Quality
These days, lasers can be concentrated to within a few micrometres. It has been theorized that a full connection may be achieved by melting just a few micrometres on either side of a butt joint. A potential issue is having a focal point positioned so that it strikes both sides of the joint. The material must be able to shift somewhat during the process, so we leave a little wiggle room in the joints.
One solution is to increase the laser’s focus, which may ensure contact on both surfaces (usually between 400 and 600 m). A vision system can reduce the need for joint preparation and manipulators. An adequately focused process is guaranteed by the YONGUBOX (intelligent professional manufacturer of aluminum enclosures) fibre laser cutting technology, which allows for simple focal point adjustment.
If you need to cut aluminum enclosures or other metal-based electronic enclosures with many little details, consider a fibre laser cutter. When cutting through thin metal sheets for electronic housing is also more effective. The machine is more efficient at its job while also being quieter. Comparatively speaking, the CO2 laser requires less frequent repair of components.
YONGUBOX ACQUIRES POWER FIBER LASER CUTTING TECHNOLOGY FOR HIGH-QUALITY ENCLOSURES
The D-WIN High Power Fiber Laser Cutting Machine used by YONGUBOX, a leading electronics enclosure manufacturer, is notable for its adaptability when it comes to the solutions it offers for cutting metal, and it excels at cutting metal plates of medium thickness with a laser power of less than or equal to 6000 kW.
The series of optical lens groups improve the cutting machine’s efficiency and steadiness because it enhances the quality of the laser spot, increases the amount of energy in the beam, and optimizes the beam pattern and quality.
Powerful suctioning ability is achieved, dust is efficiently extracted, and the risk of direct thermal damage to the machine’s structure is minimized thanks to the placement of the suction unit inside the machine.
It has a thermostat and moisture control system that can cool the laser and keep it at a constant temperature, which eliminates the nanoparticle effects and keeps the focus steady during production, effectively ensures the laser’s efficient and stable operation, and extends the laser’s helpful life which ultimately leads to quality manufactured end product, i.e. electronics enclosures.
YONGUBOX has perfected the art of laser cutting thanks to its many years in the industry. To better serve our client’s needs, we have invested in state-of-the-art laser solutions and laser cutting requirements for electronic enclosures manufacture.
Our laser cutting technology is specially designed based on bystronic standards, and we have the skills to help you take advantage of the low-cost and high-quality electronics enclosures and tools to make it happen. Furthermore, we thoroughly comprehend various materials and use design principles to guarantee the most durable performance at the lowest possible cost for electronic housing.
You may easily and quickly make electrical enclosure modifications with YONGUBOX. With the most up-to-date market innovations, like the one described above, we can tailor our recommendations for material, hardware, structure, and design to your specific needs and applications. Before manufacturing begins, you will have access to CAD and Solid works designs for review.
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