CNC Machining for Engineers Benefits & Applications
 

CNC Machining for Engineers Benefits & Applications

June 6, 2022by yongubox1

CNC Machines for Engineers Benefits & Applications

cnc-machines-for-engineers

Engineering and manufacturing are frequently linked. CNC machining fundamentals are essential for engineers in today’s industrial world, and a well-designed component will never be realized until it can be machined.

Machines made with Computer-Numerical Control (CNC) may be utilized in various applications. This tried-and-true metal manufacturing method offers multiple advantages to multiple organizations. We’ve all come into contact with CNC-machined products, whether we’re CEOs or students. This sort of machining is used in the construction of most modern devices.

What is CNC Machining?

In CNC machining, high-quality components are produced via subtractive machining technology and computer-aided design. The digital 3D CAD file is used as the source of data input during CNC Machining. Because of the shorter lead times and lower incidence of human mistakes, using a computer to automate this process ensures higher output quality and precision. CNC Machining may be used to produce one-of-a-kind items and large-scale manufacturing.

CNC Machining offers mass production and high-quality parts. Still, engineers must understand how the process works and the fundamental factors that affect it to take full advantage of these benefits.

 

The Cost of CNC Machining

Project-by-project, CNC machining costs vary according to the materials, complexity, and number of the parts to be machined. In addition to how the final product will be utilized, supplementary finishing and tolerances considerations will also impact the cost. Most metals and polymers can be machined with a CNC machine. CNC machining is also possible with wood, foam, and composites. The CNC machine can function at a faster feed rate while working with less dense materials. CNC machining costs can be reduced by lowering the time to machine apart.

 

Considerations for Engineers

When designing a component for CNC machining, engineers need to be concerned about additional factors such as the overall part size and the number of reorientations necessary to manufacture the part. These factors directly impact the amount of time required for machining and setup. The price of the part and the amount of time it takes to produce it are affected by this. Make your design as simple as possible and make sure that as few operations as feasible are needed to create CNC components quickly.

 

Tolerances in CNC Machining

Engineers must employ reasonable tolerances in preliminary drawings and designs that depict how the finished product will be used and connect with other parts. Positional, flatness, parallelism, and thread tolerances are only a few examples of the various types of tolerances. When tolerances are set precisely, both prices and lead times reduce.

The term “tolerance” describes the range that a dimension can fall inside; the component’s appearance, functionality, and placement are what a designer or engineer will use to calculate the tolerance. It is common for most components to have a maximal and minimal dimension. The kind of CNC process used determines the standard CNC tolerances.

 

CAD File Formats 

When creating a part for CNC, design engineers need to consider several factors, one of which is the CAD file type. It is imperative that you take into consideration the sort of CAD software that you are utilizing, as well as the fact that specific software packages and file formats may not be compatible with CNC machining.

The cost, convenience of usage, and interoperability of the CAD software are all factors to consider while making a decision. SolidWorks, Autodesk Inventor, Creo, Siemens NX, and Catia are the most used CAD software.

 

CNC Machining Benefits

Production Improvement

CNC machining boosts output and efficiency by automating the process.   If time permits, the operator can deburr, check, pack, and potentially operate a secondary machine while the cycle is running. Workflow is stable, and throughput is boosted as machine idle time is minimized. It is also possible to process many design components simultaneously, allowing for more flexibility and productivity.

Scrap Minimization

CNC machining has intrinsic advantages in improved quality and minimized scrap. CNC machines can continuously create a specified item within tolerance during a production run after the program, and related tools have been demonstrated to work as intended. Decreasing the amount of rework, handling, inspection, and paperwork needed to cope with scrap helps cut costs.

Precision and Accuracy

The precision and accuracy of CNC machining are one of its most important advantages. CNC machines deliver constant precision and repeatable placement of numerous axes regardless of manufacturing volume. CNC machines are designed to make identical cuts in precisely the same places. Sophisticated cutting tools and a robust machining process enable millimeter-level feature positions and size tolerances.

Safety

On several levels, the usage of this equipment minimizes the danger of damage. In most current CNC machines, the working area is completely enclosed, and the cutting process is done behind the machine’s fortified enclosure. Machine operators seldom come into contact with sharp tools, moving components or pallets, or revolving spindles, unless in rare circumstances. Creating a safe and less stressful work environment leads to satisfied, healthier, and more productive employees.

Computer numerical control (CNC) devices are more efficient than humans because they can operate indefinitely. Using this method, corporations can meet tight deadlines. CNC machines only need to be serviced on rare occasions after being programmed. Maintenance may be necessary; however, most machines merely require replacing cutting parts.

 

CNC Machining Applications

CNC machines may be used in a variety of sectors. In addition to aluminium and stainless steel, CNC machining can work with various other materials, including carbon, titanium, brass, plastic, wood, and precious metals like gold and silver. Numerous vital metal manufacturing processes may be expedited by CNC machining, including:

  • Drilling
  • Engraving
  • Cutting
  • Grooving
  • Boring
  • Contouring
  • Lathing
  • Milling
  • Shearing
  • Punching
  • Shaping
  • Stamping
  • Facing
  • Grinding
  • Threading
  • Texturing
  • Welding
  • Tapping
  • Knurling

 

YONGUBOX Aluminium CNC Machining Cases

The YONGUBOX A Series CNC Machine cases contribute to the fulfillment of all the benefits mentioned earlier and are appropriate for use in every industry. YONGUBOX provides customers with the ability to customize enclosures in all three dimensions.

YONGUBOX A01 260*2U Aluminum CNC Machining Case

CNC Enclosures made by YOUGU  provide several advantages in the production process.

  • Aluminum CNC Machining Case
  • Customizable thickened panels with precision processing
  • Strong load-bearing capacity
  • Easy Installation
  • Heat dissipation is built into the side plates of the enclosure, which improves the function of heat dissipation and lends an air of elegance to the cabinet’s essentially pragmatic and industrially designed appearance.
  • The front, rear, and side handles and the side corners are all CNC processed to give you a technological sensation.
  • Inner plates can reduce the fixing problems such as screws and rivets on the surface.
  • The length, breadth, and height may all be adjusted. The length may be extended or lowered in increments of 50mm or 100mm as one unit.
  • Customizable dimensions, cutout, colors, printing, etc.
  • Screws use unique models to enhance your equipment safety.
  • The rubber foot pads can be slip-proof and moisture-proof and have a protective effect on internal components.

 

For further information and customized product of your requirements, follow our Facebook for more details: YONGUBOX.

You can also contact us at +86 13326782625 or write us at salesglobal@yonggu-enclosure.com.

One comment

  • MsMachining

    September 7, 2022 at 9:40 am

    Mechanical work is very important for humans. With CNC Machining, everything can be done comfortably. It is a useful thing for people. I like your work very much. They keep presenting their work to such people Thanks.

    Reply

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